Corrugated & Ribbed Metal Roofing Cost, and Pros & Cons 2017

Corrugated metal roofing offers the original style of corrugated (iron) steel roofs. At an average cost of $4.00 to $5.00 per square foot installed, corrugated metal is priced similarly to asphalt, and yet it’s far more durable, energy efficient, and with proper maintenance can last far longer than asphalt shingles.

What Exactly Is Corrugated Metal Paneling?

via Alternative Building Blog

Sheet metal coil, typically galvanized steel gets fed into a roll-forming machine that shapes the metal sheet into the curvy U-shaped, wavy pattern — the primary variation for corrugated metal roof and wall panels. Corrugation gives metal panels considerable structural strength, which makes it possible to use these otherwise thin sheet metal panels for building envelope applications. Check out the video below to see how it’s made:

Old School Corrugated Steel Panels

During the height of the Industrial Age, steel became relatively cheap and abundant. Metal was viewed as the kind of material that offers an economically-viable way to cover large agricultural and industrial buildings. Back then, the corrugated steel panels were often non-coated, but that was not a problem, since there were plenty of spare steel roof and wall panels to replace any corroded ones.

As steel corrodes, it develops visible rust. When the old steel panels would get too unsightly, or worse develop holes resulting leaks, they would get replaced with the shiny new pieces.

Today, corrugated metal panels are often chosen because of their old school appearance and relatively low cost. Most modern corrugated steel panels are normally coated with a metallic (zinc) finish to prevent oxidation and corrosion, and thus made to last for decades.

G-60 vs. G-90 Galvanized Steel Panels and their Paint Finishes

Steel panel coating process is referred to as galvanizing. There are two types of galvanized steel panels; G-60 and G-90 steel panels. G-60 refers to low-end, lower quality, and low cost galvanized steel, while G-90 is a higher-end, longer lasting grade of galvanized steel.

G-90 steel panels are also normally finished with a higher-end paint finish such as Kynar 500 as opposed to the cheaper acrylic paints normally used for the low-end G-60 steel panels.

Note: G-90 steel panels finished with Kynar 500 paint can be used in residential applications, while G-60 panels should only be used for sheds, garages, and low-end agricultural or industrial applications.

Corrugated Metal Panels vs. Crimped or Ribbed Metal Roofs

Corrugated metal panels are not the same as crimped or ribbed metal panel. Corrugated metal refers strictly to the U-shaped, or sometimes V-shaped panel sheets.

The rustic appearance of corrugated metal panels hearkens to the simpler time, or way of life. But, the main benefits of corrugate metal panels are their cost effectiveness, durability, and a wide range of available colors and paint finishes.

Installation and Options

Corrugated panels tend to be 2 or 3 feet wide and come in varying lengths. When covering a roof, panels overlap along their curved line. They are then fastened together with metal screws that penetrate not just the two panels, but into the roofing deck. Obviously, the panels themselves will shed water given the slope of the roof and the fact that metal is not a porous material. Yet, with the overlap, a seam is formed and to prevent linking in that tiny gap, caulk is used.

Covering the entire roof with corrugated metal panels can go rather quickly, once the installer has the necessary experience and help from others. Thus, corrugated metal roofing can be a fairly simple DIY project when covering a small shed or garage, as explained in this guide from DoItYourself.com. However, the process can be a bit grueling for the less experienced and would benefit from professional installation, like all roofing projects. And since the cost is not too high, it would be best to go with the insured and certified professionals, providing warranties on their products and workmanship.

When it comes to options, it’s really about the actual material, the thickness and the color options. Steel is still the primary material option. In today’s world it is routinely coated or labeled as galvanized steel. Sometimes, you’ll see it as galvalume steel (zinc and aluminum metallic finish). Both of these offer a layer of protection that will take a decade or two to sacrifice themselves before the steel is exposed. Thus rusting is no longer a problem for at least 20 years from time the roof is installed.

Aluminum is another metal option for corrugated panels. The costs is virtually the same as (coated) steel. Same goes with stainless steel (which is an alloy of steel and chromium). Stainless steel corrugated panels are highly corrosive resistant and will provide a more shiny appearance than normal steel products.

Typically, the products are sold in a 26 or 29 gauge. The smaller the gauge number, the thicker the material. And the thicker the material, the more durable it is. Though thickness does add a little more to the labor intensity, and hence cost.

Note: You should aim for a minimum of 26 gauge steel when evaluating residential steel roofing options.

Color options are virtually unlimited. This references the painted finish. The DIY approach to painting such panels is there, but is likely way more expensive than a factory finish. The factory process just feeds it through the metal mill and coats it evenly in short order. Using superior paint pigments, it also shields the product with yet another layer of supreme protection. If going with a professional contractor, they’ll probably have brochures of color lines that they carry (usually 10 to 40 options). Customized color options are available, but usually at a premium cost, as they aren’t massively produced.

Your local home improvement store, like Lowe’s, probably carries such panels. These will be inexpensive, though size and for sure color options will be limited.

Keep In Mind that corrugated metal panels aren’t just for roofs. Chances are good that your roofer will have left over some material (unless otherwise noted in the contract or specifically discussed) that you might find use for as siding in an exterior shed, or even in interior projects. Take a gander at the picture below for some ideas on how the panels can be used indoors.

via Bridger Steel

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Brick Siding Cost, Plus Pros & Cons in 2017

Fired clay, aka Brick, dates back to colonial America as an exterior cladding for homes and buildings. It’s durability is well known, lasting over a hundred years on average. Being typically made up of clay, cement and gravel, it is the quintessential masonry material for construction.

Costing Information – Part 1

When brick is used in constructing a home, it provides structure to the frame. This however is not the same as using brick strictly as a siding material. When using brick as siding, a full layer of brick is added around the walls of the house. Thin brick may also be used, though it is obviously not as durable.

The average cost per sq. ft. for brick siding is $10.00 to $17.00 installed. Some thin brick options may be below that range. On a typical two bedroom American home, the overall cost ranges from $19,000 to $35,000. This is among the more expensive siding options, but its value and longevity certainly helps offset some of that higher initial cost.

Brick also has among the highest return on investment. On the low end, ROI is 83% and can go as high as 92% depending on the location.

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Wood Siding Options, Costs, and Pros and Cons 2017

Wood siding has many different options. In this guide, we’ll focus on styles such as Bevel, Board-and-Batten, and Split Log. There is also a more traditional cedar shingles and shakes siding option explained in the following article.

via Real Wood Siding

The many styles and options of wood siding are what other, competing materials such as Vinyl, Fiber Cement, Engineered Wood and other synthetic materials routinely mimic. Wood though, has a natural beauty that is very hard to match, and yet, with that comes the need for ongoing maintenance.

Two decades ago, wood siding used to be the #1 option for residential siding in America, and historically it has ruled over all others. But, not anymore. According to the 2015 U.S. Census data, Stucco and Vinyl are at the top, while wood has declined to just 3% of all new-single family homes having such cladding. Wood still offers much versatility, decent insulation and installation that doesn’t necessarily require as much expertise as some other siding options.

Pricing Information – Part 1

The labor costs for installing wood siding, particularly bevel and board-and-batten planks, is comparatively low (compared to fiber cement siding). A handyman can do the job, as can a do-it-yourselfer. Like all home improvement projects, a professional contractor will handle installation more efficiently and provide warranties on their service.

Wood siding averages between $4.00 and $14.00 per sq. ft. installed. Split log would be on the upper portion of this range, board-and-batten on the lower end with bevel in the middle. Lots of factors impact the costs for wood siding which we’ll address below.

A typical two bedroom sized home will generally cost between $9,000 and $30,000 for wood siding installed by a professional contractor. That’s for all 3 materials included, which is why the range is so great. If we break down the prices by type of style, it helps understand project costs more acutely.

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